Vertical CNC Machining Of Wheels
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CNC vertical lathe targets large and medium-sized machining parts to achieve powerful, high-precision and high-efficiency machining, especially for the processing of brake drums, brake discs, wheel bodies, crankshafts, transmission wheels, hubs, gearboxes, Transmission gears, snap rings, pulleys and other disc parts, with high precision and efficiency, suitable for the processing of large quantities of parts.
The CNC vertical lathe features an 8-station hydraulic rotary tool post, which is positioned using a bevel gear. This allows for local tool change, shortening tool changes between adjacent tools and achieving high repeatability.
X-axis (mm): 700
Z-axis (mm): 0-850
Maximum swing diameter (mm): 800
Maximum turning diameter (mm): 700
Maximum turning height (mm): 850
Spindle speed (rpm): 100-800
Spindle motor power (kW): 22
Spindle outer diameter (mm): 160
Chuck: 21-inch hydraulic chuck
Turret: 4/8-station turret
X-axis roller linear guide ( (mm): 2 cables, 45mm wide
Z-axis linear roller guides (mm): 2 cables, 55mm wide
CNC system standard configuration: GSK
Cooling motor (kW): 750+1.2
Pump water output (m³/h): 4
Repeatability (mm): 0.003
Positioning accuracy (mm): 0.006
Minimum positioning unit (mm): 0.001
External dimensions (mm): 2400*2100*3200
Weight (kg): 8000
Two CNC vertical lathes are connected by a conveyor, enabling automated workpiece transfer between the machines. After the first machine completes rough machining, the conveyor immediately transports the workpiece to the second machine for finishing, eliminating manual intervention or waiting time and shortening overall production cycle time.
The two machines can perform different processes: the first machine turns the external diameter while the second bores the hole. Alternatively, complex parts can be processed in sections: the first machine processes one end of a shaft while the second processes the other. This division of labor enables the system to flexibly respond to diverse order requirements.
The CNC vertical lathe has a powerful built-in PLC controller and a comprehensive RS232 communication interface. These devices can be combined with industrial robots and host computers for unmanned operation of flexible processing lines. The machine is also suitable for automated processing lines.
The CNC lathe, when paired with a robot, can quickly adapt to workpieces of varying sizes and shapes by replacing grippers and suction cups. This allows for efficient switching between small-batch, high-variety orders, thus reducing product changeover time. The robot precisely controls the clamping force, reducing tool chipping caused by workpiece loosening and extending tool life.
CNC Lathe Features
● The CNC vertical lathe features an integrated electromechanical and hydraulic design, resulting in a compact structure.
● Both the X and Z axes utilize Taiwan Hiwin compact rolling linear guides, preloaded during assembly for superior rigidity and precision.
● The CNC vertical lathe tool turrets are available in either a horizontal 4-station or 8-station hydraulic rotary tool post or a vertical turret, ensuring reliable operation, high efficiency, and excellent performance.
● The spindle of the CNC vertical lathe utilizes a sleeve-type unit structure. The spindle bearings utilize a high-precision double-row cylindrical roller bearing and thrust angular contact ball bearing at the front end, and a double-row cylindrical roller bearing at the rear end. This configuration maximizes load capacity and can withstand high cutting and feed forces, ensuring high speed, high precision, and high rigidity.
● The CNC vertical lathe's automatic lubrication system significantly reduces wear on the spindle and transmission components by precisely controlling the amount and timing of lubricant delivery, improving operational stability by over 30%.
● The fully protected design effectively prevents splashing of cutting fluid and chips, resulting in an aesthetically pleasing overall appearance and easy operation and maintenance.
CNC vertical lathe part processing
Understanding Sunshine Machinery
The company is a national high-tech enterprise engaged in the development, forging, sales and service of CNC machine tools. Its products are widely used in industries such as aviation, aerospace, automotive, electronics, precision molds and mechanical parts processing. After years of development, it has become a powerful professional manufacturer of CNC machine tools in China. The company's existing mainstream products are distributed as: single-column vertical lathe series, double-column double-turret vertical lathe series, vertical turning-milling composite center series, and vertical machining center series.
The company strictly follows the SOP (standard operating procedure) management mode in all processes from machine tool design, production and processing, assembly technology to precision testing. The raw materials of the products always adhere to the use of imported high-quality parts and components, and long-term selection of strong and responsible suppliers. In terms of product quality control, the brand circular ballbar and laser interferometer are used to strictly guarantee product quality.
The company's experience philosophy is: people-oriented, customer first, and win the satisfaction of all customers with an attitude of integrity, pragmatism, rigor, and continuous development.
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