200T Brake Pad Press Machine four Columns Press Machine
Product Highlights
Advanced Hydraulic System
Equipped with a servo variable pump and proportional pressure valves, the system enables stepless adjustment of rapid descent, slow pressing, pressure holding, and pressure release stages. Pressure control accuracy reaches ±1%, while positioning repeatability is ±0.05mm; this effectively minimizes flash formation and enhances density uniformity.
Precise Temperature Control
Utilizing multi-zone independent heating for both upper and lower molds-integrated with PID auto-tuning algorithms-the system maintains a temperature control accuracy of ±2°C, with a temperature differential across the heating platen surface of ≤3°C. It supports programmable multi-segment heating and holding profiles, ensuring that the resin curing reaction is complete and prevents scorching.
Customization Capabilities
Molds are designed to specifically accommodate various brake pad dimensions (covering passenger cars, trucks, and high-speed rail applications), supporting both single-cavity and multi-cavity layouts.
Specific parameters such as equipment opening, table size, stroke, tonnage, and machine accessories can all be customized according to customer requirements. For pictures, prices, product attributes, etc., please contact us for details; the agreed model will prevail.
Rapid blanking
Stretching function
Edge trimming
Forming
Hot forging
Cold heading
Key advantages of the 200T Brake Pad Press Machine
The 200T Brake Pad Press Machine four Columns Press Machine uses a toothed support for the mold, ensuring smooth mold movement and high reliability. Users can set the mold pressure themselves, reducing product defect rates and improving work efficiency.
PLC control ensures simple operation, reliable performance, low failure rate, and easy maintenance. Touchscreen control enhances user-friendliness.
The hydraulic system uses cartridge valve control. Pressure can be set in the PLC via a pressure sensor, and tripping is controlled by a trip switch. The pressure relief time is settable.
Hydraulic presses can be configured in groups, allowing one person to operate two or more machines, saving manpower and improving efficiency.
A four-column hydraulic press uses hot pressing to form brake pad powder material, supporting tonnages of 315 tons, 400 tons, and 500 tons to meet the needs of brake pads of different sizes.
The 200T Brake Pad Press Machine four Columns Press Machine requires the addition of heating devices (such as heating plates and heating pipes), and multi-point temperature measurement modules ensure uniform mold temperature and improve material bonding strength.
The pressure, speed, and stroke of the brake pad press can be adjusted according to process requirements. For example, the pressing speed range covers the rapid descent under no-load and the deceleration stage, adapting to different material properties.
The brake pad press can be equipped with a PLC automatic control system or a servo motor drive to achieve full automation from material feeding and pressing to demolding.
Material & Processing
◆ The Beam, The Beam, The Lower Beam With ZG45 Castings;
◆ Cylinder And Plunger Rod For The 16Mn Material, Plunger Rod By Processing, Polishing, Chrome Surface Hardness Up To HRC50 ° -HRC52 ° ;
◆ The Machine Four Columns With 45 Steel, Quenched And Tempered, Polished, Chrome, Polished, The Surface Hardness Up To HRC50 ° -HRC52 °;
Application Areas of Brake Pad Hydraulic Presses
With its high precision, high pressure control, and automation capabilities, the 200T Brake Pad Press Machine four Columns Press Machine is widely used in the production of braking systems for automobiles (passenger cars/commercial vehicles/new energy vehicles), motorcycles, and electric vehicles. It also covers the manufacturing of special brake pads in rail transportation, industrial machinery, aerospace, and other fields, extending to after-sales repair and refurbishment, friction material research and development, and composite material molding, meeting the needs of the entire industry chain from standardized mass production to personalized customization.
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